Jig Boring, Horizontal
Boring, Vertical Boring, Jig Boring, Lathe Boring Services
Boring is an ancient processed learned by observing the
creatures of our natural world. Generically it is the process performed to
create a hole or an opening, otherwise referred to as a bore, within a substrate
material. Boring is also referred to as a process which is performed to enlarge
a diametric opening of an existing hole.
In traditional shops boring is typically performed
using a vertical or horizontal mill or a lathe. For large production runs or for projects that have
unique requirements, other specialized CNC boring machines may be utilized. There are
several types which include: line boring, tunnel boring, horizontal boring,
directional boring, cylinder boring, jig boring, portable boring and vertical
boring among others.
At a basic level boring achieves three things:
Conventional Horizontal Boring on a Lathe
In the traditional sense, horizontal boring is a machining
operation typically performed on a lathe that increases the diameter of an
existing hole. The existing hole may have been created in a variety of ways
depending upon the type of part or stock utilized. For instance in solid
materials, the original hole is made typically with a drill. Sucessive
drill diameters may then be used to increase the bore diameter.
Boring Bars are also used to increase a bore diameter to its final size and
finish. If the part is a
casting or a forging then a cored hole is often used to either create or enlarge
an opening.
On a conventional lathe horizontal boring is performed on the
Z axis or in line with the center of the lathe tailstock. To achieve alignment
sometimes a faceplate or fixture is used so that the hole is properly aligned
with the boring bar.
Jig Boring
Jig boring is used for holes that typically have very tight
diameter and total run-out tolerances. As with the other methods of boring, a
pre-existing hole is required in the part - the closer to tolerance the better.
Once achieved the part is moved to the jig boring machine to achieve highly
accurate hole sizes with very low run-out. Jig boring can also maintain high
accuracy between multiple holes and surfaces. Tolerances can be held readily
within ±.005 mm (±0.0002 inches).
Horizontal Boring Machines
A horizontal boring machine is specially constructed machine
typically used to horizontally bore large work pieces. A fairly versatile piece
of equipment, it can bore, drill, ream, counter-bore, tap holes and face a part.
Vertical Boring Machines
A vertical
boring machine is virtually a lathe turned on end with is headstock resting on the
floor. Very large parts may be bored, cut and contoured utilizing this
equipment. For example part sizes may range from 24” to 120” or more in
diameter. The diameter of the part to be machined is limited by the diameter of
the machines work table.
03.06.09